Published March 10th, 2009 at 6:58 pm in All, projects, woodworking with no comments
Tagged with hanger, natural, plan, poplar, saw, shell, tools, wood, woodworking
This was a quick project that I finally finished. I had the oyster shell sitting around for a couple of years and had planned making this since I found it in my travels. The wood was a leftover from a king-size bed I built for a friend out of Indiana poplar.
I love that wood! It has so much character and interest, in its coloring, the grain and from the insects that had a party there during storage.
Anyone could make this with limited tools. You would need a handsaw or scrap wood already the size you wanted for the mounting plate, a drill, a shell, sandpaper, three screws, some epoxy, and wood finish.
The limiting steps in this are drilling the whole in the shell—I used a Dremel tool—but an electric drill and some patience will do the trick. The drill bit will get hot—pause periodically to let it cool.
Try to find a shell of sufficient length with a flattened edge that will sit flush against the mounting plate. You can sand this flat edge to make it more even. Depending on the shell, you may want to sand the edges a bit to take some of the sharpness down or get rid of barnacles. The shell is calcium carbonate—the smell may remind you of the dentist.
Shaping the mounting plate took some patience too, but that is the beauty of woodworking. Once it is shaped just like you like it, place the shell, measure and mark the spots for the two mounting screws and the through the shell screw. Drill pilot holes for the mounting and through screws and countersinks for the mounting screws.
You can finish the mounting plate with about anything you want. Paint it if the wood is not all that interesting or use a stain or a natural finish. I used some left over teak oil to penetrate the wood and then followed it up with a coat of paste wax applied with a steel wool pad. I think this is a supremely natural, but protective finish.
Make sure you choose a screw to mount the shell that is not so long it will stick out the other side of the mounting plate. Secure the shell with a small amount of epoxy, like JB Weld, and a wood screw. Be careful not to over tighten and crack the shell. Let this dry overnight.
That is it. It is ready to mount wherever you choose. I used some self-drilling dry wall anchors . If you would like some measurements, let me know and I will post them. But really it is up to you. If you have more than one shell, you could mount them in a series on a wider piece of wood.
Published January 19th, 2009 at 11:50 am in All, books, tools, woodworking with no comments
Tagged with books, projects, saw, saws, tools, Understanding Wood, wood, Woodworker Supply, woodworking
It has been cold here lately. Colder than normal for Alabama. This leads me to dream and shop rather than be in the shop working on projects. This was made worse by the arrival of a huge catalog from Woodworker’s Supply.
On my wish list are a compound miter saw and a couple books. I have been looking at saws for a while. I want one that is versatile, sturdy, compact, and cost-effective. The front-runner is the DEWALT (DW713) 10″ Compound Miter Saw
for as little as $190. It has gotten great reviews, too. Because my usual modis operandi for buying tools is to have a specific project that requires them, purchase will have to wait for a looming kitchen revamp. Soon…..
Books do not have to wait. I am going to buy a highly recommended and newly revised reference book Understanding Wood 2nd Ed.
. This one is not currently in my library, but should, and will be soon.
It is time for spring and warmer temperatures—budgets cannot support many more days of cold weather dreaming.
Published December 31st, 2008 at 6:59 pm in press with no comments
Tagged with article, furniture, newspaper, press, publicity, rustic, wood
Shameless promotion to follow:
I made the local newspaper!
Local artisan’s rustic reclaimed wood furniture gains national attention

The Leeds News (pdf)
Published November 3rd, 2008 at 8:52 pm in furniture, resources, woodworking with no comments
Tagged with ash, juniper, press, resource, species, table, Western Juniper, wood
Bruce, at Redwood Bench and Table Co. in Mitchell, Oregon sent me the coolest picture of twisted western juniper. I had never seen wood like this. I guess it grows this way. Bruce says he removes the bark with a pressure washer. That method appeals to me as my normal method is very low-tech—a pocket knife and some elbow grease.

Western Juniper
If you are interested in purchasing some of this writhing wood, I bet Bruce can fix you up. You can contact him at 541.462.3232. Check out their web site to see some really cool beds, lamps, and tables.
Published March 3rd, 2008 at 7:33 pm in All, furniture, projects with no comments
Tagged with finishes, oak, rustic wood, table, wood
I put a coat of penetrating oil on the underside of the table top halves.

This is the underside and therefore not finished sanded and more rough than the top side but the color is beautiful. I can’t wait to see what the top looks like. Below is a picture of the legs with one coat of oil.

It is just gorgeous. I love the nail scars, the knots, the wormwood, and the grain. This thing is solid and should serve for years and years.
Published January 23rd, 2008 at 8:20 pm in furniture, projects, woodworking with no comments
Tagged with Coastal Living, dining, plan, rustic wood, salvage, table, timbers, wood
Kelly S.’s dining table is slowly taking shape. Weather and a regular job have hampered progress, but half of the table top has now been assembled. The planks were joined with grooved dowels and a polyurethane glue. I love this glue because it fills spaces, sands well, and holds like, well glue, or at least like glue should. Here are a couple pictures of the first half of the table top–rough though it is. Trust me it will be just gorgeous when it is sanded and finished.

This next one is a close up of the greenish spalting in the end plank. Did not see this in the wood for the Coastal Living table. I think it is from metal leaching from nails or roofing. Notice the nail tracing. There are plenty of cool features like this in salvaged wood.

Published January 3rd, 2008 at 9:49 pm in furniture, projects with no comments
Tagged with architectural, dining, furniture, idea house, oak, plan, rustic wood, salvage, saw, table, timbers, wood
I have been commissioned to build another dining table like the one I built for the Coastal Living Idea House in River Dunes, NC. I am very excited about it and asked Kelly S. (the owner of the finished table) if I could blog about it. So, it begins.
Yesterday, in frigid weather uncharacteristic of the South, I drove to Cullman, AL to pick up salvaged oak timbers from Southern Accents Architectural Antiques (see my previous post). These are the same timbers I used for the CLv table. The timbers came from roof supports on an old barn. The guys at SAAA pulled the nails and sawed the timbers in half (roughly) lengthwise. The wood has some really neat features besides old nail holes. There are bug trails and knots and some have really great oak figuring. My next step is to plane it to the proper thickness for the table top. As rough as this is now, it is neat to see what it will become and how beautiful the finished wood is.


Published December 18th, 2007 at 8:13 pm in projects, woodworking with no comments
Tagged with ash, bird house, rustic, saw, shell, wood
I think my muse has returned. Busyness is the enemy of creativity. After an extremely hectic summer and fall things have slowed down to where my mind wanders to making things. This week I saw a pile of wood scraps and a broken shutter as what they could become. So I made a birdhouse for a friend as a housewarming present. The roof is made of the shutter slats–which were the perfect size and shape for overlapping roofing. The sides are made from cedar siding scraps—this I like because it should help the birdies with their parasites. Bugs do not like cedar, nor does fungus. The shell adornment was a souvenir of a trip to the coast and the aluminum flashing used to seal the top was purchased from a home improvement store for a weather proofing project around the house. This was a pretty quick and easy project and it made a fine gift for my friend’s new home. I intend to make a couple more as gifts.

Here is a second birdhouse I built as a gift. I am going to post a measured drawing here as well so you can knock one out at home. All you need is some wood, a saw, hammer, drill, and nails.
