Published April 12th, 2009 at 6:43 pm in All, furniture, projects, woodworking with no comments
Tagged with cabinet, frame, furniture, oak, plan, rustic, rustic wood, saw, showhouse, timbers, wood, woodworking
The cabinet for the Birmingham Symphony Decorator Showhouse is beginnning to take shape. This first picture is of the frame made of red oak barn timbers from northern Alabama. There are some really cool knots, nail holes, worm-wood, and rough sawn places that make this wood very interesting and rustic. The majority of the cabinet is going to be crafted from this stock. I plan to use fall peeled maple for accents.
Published April 6th, 2009 at 6:18 pm in All, furniture, resources, tools, woodworking with no comments
Tagged with furniture, Mountain Brook, oak, plan, projects, rustic, rustic wood, showhouse, timbers, woodworking
I have been asked to build a piece for the Birmingham Symphony Decorator Showhouse. It is to be a storage piece for the forest-inspired children’s room. I plan to use rustic oak timbers and fall peeled maple. I have a concept in my head. More on this as the project moves along….
Mountain Brook manor committed to be Decorators’ ShowHouse this spring – al.com http://bit.ly/vvLjr
Published March 10th, 2009 at 6:58 pm in All, projects, woodworking with no comments
Tagged with hanger, natural, plan, poplar, saw, shell, tools, wood, woodworking
This was a quick project that I finally finished. I had the oyster shell sitting around for a couple of years and had planned making this since I found it in my travels. The wood was a leftover from a king-size bed I built for a friend out of Indiana poplar.
I love that wood! It has so much character and interest, in its coloring, the grain and from the insects that had a party there during storage.
Anyone could make this with limited tools. You would need a handsaw or scrap wood already the size you wanted for the mounting plate, a drill, a shell, sandpaper, three screws, some epoxy, and wood finish.
The limiting steps in this are drilling the whole in the shell—I used a Dremel tool—but an electric drill and some patience will do the trick. The drill bit will get hot—pause periodically to let it cool.
Try to find a shell of sufficient length with a flattened edge that will sit flush against the mounting plate. You can sand this flat edge to make it more even. Depending on the shell, you may want to sand the edges a bit to take some of the sharpness down or get rid of barnacles. The shell is calcium carbonate—the smell may remind you of the dentist.
Shaping the mounting plate took some patience too, but that is the beauty of woodworking. Once it is shaped just like you like it, place the shell, measure and mark the spots for the two mounting screws and the through the shell screw. Drill pilot holes for the mounting and through screws and countersinks for the mounting screws.
You can finish the mounting plate with about anything you want. Paint it if the wood is not all that interesting or use a stain or a natural finish. I used some left over teak oil to penetrate the wood and then followed it up with a coat of paste wax applied with a steel wool pad. I think this is a supremely natural, but protective finish.
Make sure you choose a screw to mount the shell that is not so long it will stick out the other side of the mounting plate. Secure the shell with a small amount of epoxy, like JB Weld, and a wood screw. Be careful not to over tighten and crack the shell. Let this dry overnight.
That is it. It is ready to mount wherever you choose. I used some self-drilling dry wall anchors . If you would like some measurements, let me know and I will post them. But really it is up to you. If you have more than one shell, you could mount them in a series on a wider piece of wood.
Published January 21st, 2009 at 9:05 am in All, books, plans, press, projects, resources, woodworking with no comments
Tagged with cabinet, furniture, Picnic Table, plan, plans, projects, Southern Living, table
If you are looking for a project plan for a chair, bench, wall organizer, bed, or cabinet, check out Southern Living project plans. The archive includes plans for indoor and outdoor furniture. Each plan contains a materials list, cutting list, measured drawing, and build instructions. The plans are rated for degree of difficulty to help you decide if you are up to the task.
My particular favorites are the Adirondack chair, Outdoor Daybed, and the Picnic Table (which I think is cool for indoors, too).
Plans can be ordered for $4 and are delivered as a pdf via email.
Published December 30th, 2008 at 9:22 am in plans, projects with no comments
Tagged with ash, bird house, download, plan
Finally, I took the time to write down/draw the plan I used to make birdhouses that I posted here some time ago. I made another house from standard pine lumber leftovers and made this drawing. It is based on 3/4″ thick lumber, so you may have to adjust if you use something thicker or thinner. One thing absent from the drawing is a 6″ x 1 1/2″ piece of aluminum flashing that I nailed to the top of the roof to cover the gap between the sides of the roof.
I used pine this time, but I prefer using cedar or something more weather resistant. If you use pine, paint or stain it the exterior with a good exterior oil-based enamel or penetrating oil–preferably a penetrating oil. If you can use cedar, then no finish is necessary.
Unfortunately, I gave the birdhouse away as a gift before I remembered to take a picture of it. But it was similar to these.
Download birdhouse plan