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Unfinished built-in shelves

In a small bathroom space is at a premium. Recently I replaced a vanity and counter-top  that ran the length of a bath with a European-style, shallow-profile vanity. At that time, a new light fixture and a re-framed medicine chest were added.

While those improvements were needed, the reduction in counter and under-sink storage space were a problem. So, built-in shelves were next.

Finding the studs was the first step. A standard stud-finder worked like a charm and from there I could measure out the 16″ centers and start taking out the drywall within the selected space. (interior space between studs is normally 14.5″ unless you have an unpredictable old home or a nutty contractor built the wall)

Once the drywall was punched out using a flat-head screwdriver and a hammer (most efficient way I have found), a couple shelves of 3/4″ plywood were cut and  inserted. Friction plus some wood glue made for a good tight and permanent fit.

Built-in shelves, close-up

I used some left-over 4 x4 stone tile ($5/sq ft) for the main part of the shelf tops and some smaller squared sheets ($10/sq ft) for shelf accents and  the back of the shelves. After tan grout is worked into the cracks the shelf under sides and frame will be completed with poplar stained to match the mirror frame.

This was a quick project that I finally finished. I had the oyster shell sitting around for a couple of years and had planned making this since I found it in my travels. The wood was a leftover from a king-size bed I built for a friend out of Indiana poplar.

I love that wood! It has so much character and interest, in its coloring,  the grain and from the insects that had a party there during storage.

Anyone could make this with limited tools. You would need a handsaw or scrap wood already the size you wanted  for the mounting plate, a drill, a shell, sandpaper, three screws, some epoxy, and wood finish.

The limiting steps in this are drilling the whole in the shell—I used a Dremel tool—but an electric drill and some patience will do the trick. The drill bit will get hot—pause periodically to let it cool.

Try to find a shell of sufficient length with a flattened edge that will sit flush against the mounting plate. You can sand this flat edge to make it more even. Depending on the shell, you may want to sand the edges a bit to take some of the sharpness down or get rid of barnacles. The shell is calcium carbonate—the smell may remind you of the dentist.

Shaping the mounting plate took some patience too, but that is the beauty of woodworking.  Once it is shaped just like you like it, place the shell, measure and mark the spots for the two mounting screws and the through the shell screw. Drill pilot holes for the mounting and through screws and  countersinks for the mounting screws.

You can finish the mounting plate with about anything you want. Paint it if the wood is not all that interesting or use a stain or  a natural finish. I used some left over teak oil to penetrate the wood and then followed it up with a coat of paste wax applied with a steel wool pad. I think this is a supremely natural, but protective finish.

Make sure you choose a screw to mount the shell that is not so long it will stick out the other side of the mounting plate. Secure the shell with a small amount of epoxy, like JB Weld, and a wood screw.  Be careful not to over tighten and crack the shell. Let this dry overnight.

That is it. It is ready to mount wherever you choose. I used some self-drilling dry wall anchors . If you would like some measurements, let me know and I will post them. But really it is up to you. If you have more than one shell, you could mount them in a series on a wider piece of wood.

I ran across this cool use of natural stones for cabinet hardware. The company, Montana Stones, uses natural stones, available in multiple colors, to make cabinet knobs, drawer pulls, robe knobs, and bottle stoppers. It is a neat idea that makes use of a natural material in an alternative way. The slightly polished stones are pretty, but it is a bit strange to me that the stones are polished at all. I would prefer a natural unpolished, unfinished look that maximizes the nature of these beautiful stones. Also, there is a bit of a dichotomy in the drawer pull construction in that the base is very manufactured and polished. Again, I would rather have seen a more rustic base for these pieces.

But they are very nicely made and would compliment a new kitchen installation or a more modern style of furniture.